Raypak HI DALTA HD101 User Manual

Catalog No.: 2000.961  
Hi Delta SS™, TYPE H - MODELS HD101-HD401  
SUGGESTED SPECIFICATIONS  
Effective:  
Replaces:  
6-25-09  
New  
DIVISION 23 52 33.13  
FINNED WATER-TUBE BOILERS  
PART 1 - GENERAL  
1.1 SUMMARY  
A. Section includes gas-fired, copper finned-tube hydronic heating boilers  
B. Related Sections  
Specifier Note: Use as needed  
1. Building Services Piping – Division 23 21 00  
2. Breeching, Chimneys, and Stacks (Venting) – Division 23 51 00  
3. HVAC Instrumentation and Controls – Division 23 09 00  
4. Electrical – Division 23 09 33  
1.2  
REFERENCES  
A. ANSI Z21.13/CSA 4.9  
B. ASME, Section IV  
C. 2006 UMC, Section 1107.6  
D. ANSI/ASHRAE 15-1994, Section 8.13.6  
E. National Fuel Gas Code, ANSI Z223.1/NFPA 54  
F. I=B=R  
G. NEC  
1.3  
1.4  
SUBMITTALS  
A. Product data sheet (including dimensions, rated capacities, shipping weights, accessories)  
B. Wiring diagram  
C. Warranty information  
D. Installation and operating instructions  
QUALITY ASSURANCE  
A. Regulatory Requirements  
1. ANSI Z21.13/CSA 4.9  
2. Local and national air quality regulations for low NOx (<20 PPM NOx emissions) boilers  
B. Certifications  
1. CSA  
2. ASME H Stamp and National Board Listed  
3. ISO 9001  
1.5  
WARRANTY  
A. Limited one-year warranty from date of installation  
B. Limited twenty-year thermal shock warranty  
C. Limited ten-year closed-system heat exchanger warranty  
PART 2 - PRODUCTS  
2.1  
MANUFACTURER  
A. Raypak, Inc.  
1. Contact: 2151 Eastman Ave., Oxnard, CA 93030; Telephone: (805) 278-5300;  
Project Name / Date  
Division 23 52 33.13 - 1  
1. Provide internal LED displaying the following boiler status/faults:  
a. Steady on – Internal control failure  
b. One flash – Air flow fault  
c. Two flashes – Erroneous flame signal  
d. Three flashes – Ignition lockout  
I. Combustion Chamber: The lightweight, high-temperature, multi-piece, interlocking ceramic fiber  
combustion chamber liner shall be sealed to reduce standby radiation losses, reducing jacket  
losses and increasing unit efficiency.  
J. Venting  
1. When routed vertically, the boiler’s flue material and size shall be in accordance with the  
National Fuel Gas Code, ANSI Z223.1/NFPA54 latest edition (Category I).  
2. When routed horizontally, the boiler(s) flue material and size shall meet or exceed the  
requirements as specified for Category III in the National Fuel Gas Code, ANSI Z223.1/NFPA  
54 latest edition.  
3. The boiler(s) shall be TruSeal™ direct vent ready. The boiler(s) shall meet safety standards  
for direct vent equipment as noted by: the 2006 UMC Section 1107.6; ASHRAE 15-1994,  
Section 8.13.6; and ANSI Z21.13/CSA 4.9.  
K. Cabinet  
1. The corrosion-resistant galvanized steel jackets shall be finished with a baked-on epoxy  
powder coat which is suitable for outdoor installation, applied prior to assembly for complete  
coverage, and shall incorporate louvers in the outer panels to divert air past heated surfaces.  
2. The boiler(s), if located on a combustible floor, shall not require a separate combustible floor  
base.  
3. Combustion air intake shall be on the left side of the cabinet.  
L. Operating Controls  
1. The boiler(s) shall feature an optional controller.  
Specifier Note: The remaining items in this section are options. Delete those that are not being  
specified.  
M. Boiler Pump - Refer to Equipment Schedule  
N. Cold Water Run System  
1. The boiler(s) shall be configured with a cold water run automatic proportional bypass system  
that ensures the boiler will experience inlet temperatures in excess of 105ºF in less than 7  
minutes to avoid damaging condensation. The unit will automatically shut down if the inlet  
temperature is not achieved within the 7 minute time frame.  
2. The cold water run system shall be configured with a variable speed pump that is controlled by  
a system-matched PID control that injects the correct amount of cold water directly into the  
boiler loop to maintain a minimum inlet temperature. The PID controller temperature sensor  
shall be located in the inlet header of the boiler.  
3. The control shall have a temperature setting dial located on the face of the board. The  
temperature range of the dial shall be 105ºF to 120ºF. The PID Logic shall be capable of  
limiting system overshoot to a maximum of 10ºF on initial start-up or call-for-heat.  
4. The cold water run system shall be shipped loose for field installation.  
5. The cold water run pump shall have the following diagnostic LED’s:  
a. Power  
b. Heat Request  
c. Reduced Out  
d. % Out  
2.3  
SOURCE QUALITY CONTROL  
A. The boiler(s) shall be completely assembled, wired, and fire-tested prior to shipment from the  
factory.  
B. The boiler(s) shall be furnished with the sales order, ASME Manufacturer’s Data Report,  
inspection sheet, wiring diagram, rating plate and Installation and Operating Manual.  
Project Name / Date  
Division 23 52 33.13 - 3  
PART 3 - EXECUTION  
3.1  
INSTALLATION  
A. Must comply with:  
1. Local, state, provincial, and national codes, laws, regulations and ordinances  
2. National Fuel Gas Code, ANSI Z223.1/NFPA 54 – latest edition  
3. National Electrical Code, ANSI/NFPA 70 – latest edition  
4. Canada only: CAN/CSA B149 Installation Code and CSA C22.1 CEC Part I  
5. Manufacturer’s installation instructions, including required service clearances and venting  
guidelines  
B. Manufacturer’s representative to verify proper and complete installation.  
3.2  
START-UP  
A. Shall be performed by Raypak factory-trained personnel.  
B. Test during operation and adjust if necessary:  
1. Safeties  
2. Operating Controls  
3. Static and full load gas supply pressures  
4. Gas manifold and blower air pressures  
C. Submit copy of start-up report to Architect and Engineer.  
TRAINING  
3.3  
A. Provide factory-authorized service representative to train maintenance personnel on procedures  
and schedules related to start-up, shut-down, trouble shooting, servicing, and preventive  
maintenance.  
B. Schedule training at least seven days in advance.  
END OF SECTION  
Project Name / Date  
Division 23 52 33.13 - 4  

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